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IHI F44A3 Compressor Overhaul

A complete overhaul of an IHI F44A3 centrifugal air compressor — inspection, cooler cleaning, filter and turbo oil replacement, carried out by Turbomax engineers.

IHI F44A3 centrifugal compressor overhaul by Turbomax

Machine background

The IHI F44A3 is an oil-free centrifugal air compressor widely used in electronics, textile and general industrial plants. Like all turbo compressors, it relies on clean coolers, clean oil and unrestricted airflow to keep bearing temperatures and vibration under control. Our customer requested a complete overhaul to restore the machine to reliable running condition before peak production season.

Scope of work

  1. Full inspection — overall condition check of the compressor before overhaul, including running parameters and visible wear points
  2. Cooler cleaning — cleaning of the gas cooler and oil cooler to restore heat-exchange efficiency and prevent high-temperature trips
  3. Consumables replacement — new oil mist separator element, oil filter element, air filter element, and fresh turbo oil to protect the high-speed bearings and gearbox

Photos from the job

IHI F44A3 overhaul — lifting the compressor unit
IHI F44A3 overhaul — compressor room overview
IHI F44A3 overhaul — work in progress
IHI F44A3 overhaul — detail

Why a scheduled overhaul matters

Blocked coolers and overdue filter elements are the most common causes of high oil temperature, high discharge temperature and unexpected shutdowns on IHI centrifugal compressors. A scheduled overhaul with genuine-specification filters, oil and cleaning keeps the machine efficient, extends bearing life and avoids unplanned production losses.

Need an overhaul or spare parts for your IHI compressor?

Turbomax supplies alternative spare parts and service kits for IHI T2A, TXA, TRA, TRE, T3A, TRX and F-series compressors, and supports overhaul projects worldwide. Our founder has 10 years of IHI-Sullair field service experience.

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