High-value rotating and sealing components for IHI (T2A, TXA, TRA, TRE, T3A, TRX) and Cameron / Cooper / IR centrifugal air compressors — replacement parts, rebuild service and technical support by Turbomax.
At a glance
These are the components that usually decide whether a centrifugal compressor overhaul is a quick service or a long shutdown. Each section below shows what the part does, the failure modes we see most often in the field, and what Turbomax can supply. Every photo on this page was taken on a real job or in our warehouse.
The pinion shaft is the high-speed shaft of the compressor: it carries one or two impellers on an integrally geared machine and meshes with the bull gear through precision-ground helical teeth. Damage to the gear teeth, worn journal surfaces or a bent shaft will show up as rising vibration and, if ignored, can destroy the impellers and seals around it.
A complete rotor assembly — pinion shaft with impellers mounted and balanced — is the fastest way back to production when a high-speed rotor is broken beyond repair. We delivered exactly this for a TRA 450KW machine whose rotor broke in service: new shaft, new impellers, dynamic balancing and full assembly records.
The bull gear is the large low-speed gear that drives all pinion shafts in the gearbox. It runs under continuous load, so tooth wear, scoring or eccentricity shows up as gearbox noise and vibration across every stage. A worn bull gear is one of the most expensive single parts in the machine — and one where a correct replacement pays for itself immediately.
The main oil pump feeds pressurized lube oil to the gears and bearings whenever the machine runs. Loss of discharge pressure here means bearing damage within minutes, so a tired pump is never a "wait and see" item. We supply screw-type replacement pumps (CIRCOR IMO and equivalents) matched to the original flow and pressure rating.
The auxiliary oil pump protects the machine during start-up, shutdown and any moment the main pump cannot hold pressure. It is also the part that saves the bearings in a power dip. On overhaul jobs we test auxiliary pump start pressure and cut-in response as a standard checkpoint, and we supply the same screw-pump type as the main pump.
The air seal sits between the compression stage and the bearing housing, keeping compressed air away from the lube oil circuit. A worn air seal lets oil migrate toward the air side (oil carry-over) or lets process air push into the oil tank — both show up first as oil analysis surprises. The two photos below show a ring removed after service and a new replacement ring.
The oil seal keeps lube oil inside the bearing housing. Together with the air seal it forms the barrier that keeps an oil-free machine genuinely oil-free. Seals are always replaced, never reused, at overhaul. The photo shows both seals from one machine: new rings in their packing on the left, the removed rings on the right — gas seal above, oil seal below.
Labyrinth seals are non-contact seals: a series of fine teeth on the shaft or stator throttles leakage along the shaft. They do not wear by friction in normal running, but a single rotor contact event can flatten the teeth and open the leakage path. Seal condition is one of the first things we check when a machine shows stage efficiency loss.
The inlet scroll guides air into the impeller eye. Fouling, corrosion or erosion in the scroll distorts the inlet flow and costs stage efficiency long before anything alarms. On our overhaul jobs every scroll is stripped, cleaned, inspected and repainted — the before/after pair below is from an IHI TRX160 first stage.
Send us your compressor model (IHI T2A / TXA / TRA / TRE / T3A / TRX, Cameron TA / MSG) and the part name or photo. We reply with availability and lead time.